The DDC 1 Box system produces a commercial vehicle catalytic convertor. This welding system incorporates stainless steel MIG welding, press to force and leak test operations. Weld cells are primarily rotary trunnion with robotic MIG welding but table-top fixtures are also used. Strategically placed leak testing of sub-assemblies and mainline assemblies are incorporated to ensure gas tight requirements. Mainline material handling robots are used to transport the part from weld, to cooling, to testing, and also inspection stations. A manual assembly of covers and sensors finishes the unit before shipment to the OEM customer.
SYSTEM SPECIFICS
7 GEO Fixtures
4 Manual MIG Weld Fixtures
4 Leak Testers
4 Material Handling Robots
24 MIG Welding Robots
The Volvo/Mack Truck One-Box is a welding system that includes fixtures, leak test stations and traceability equipment for this commercial vehicle catalytic converter. Some notables about this system are, a U-shaped production line with tool change over and storage capability, advanced leak test equipment, in process gages, and traceability to a product serial No. The system includes six sub-assembly and eleven main line cells, with robot MIG welding and transfer. The system will also include the latest Siemens controls architecture and equipment.
SYSTEM SPECIFICS
12 Operators
15 GEO Fixtures Trunnion Mount
6 Manual MIG Fixtures
7 Leak Testers
11 Material Handling Robots
28 MIG Welding Robots
7 Transfer Conveyors
6 Repair Fixtures
4 Cooling Racks
3 Overhead Load Assists
SYSTEM SPECIFICS Bath Line
Robots (10)
• 5 Material handling robots
• 4 Screw gun robots • 1 Laser etch/drill robot
• Geo fixtures(2)
• Station 090 framer
• Framer sets the geometry of the floor and 3 walls robotically-Gets screwed together robotically
• Automatic conveyors transfer to the next operation
• Station 110-130
• 7th axis robot 130MH1 robotically loads a toilet, bathtub, and vanity to POD
• Automatic conveyors transfer to the next operation
• Station 140 framer
• Robots load front wall and ceiling, framer sets the geometry of the wall and ceiling-Gets screwed together robotically
• POD gets laser etched with specific information
• Roller conveyance system to the end of the line
• Automatic conveyors and lift table transfer the POD to the manual operations to complete the POD
SYSTEM SPECIFICS Kitchen Line
• Robots (9)
• 4 Material handling robots
• 4 Screw gun robots • 1 Laser etch/drill robot
• Geo fixtures(1)
• Station 050 framer
• Framer sets the geometry of the floor and 3 walls and ceiling-Gets screwed together robotically
• Automatic conveyors transfer to the next operation
• Station 055• POD gets laser etched with specific information
• Automatic conveyors transfer to the next operation
• Station 060
• Finish screwing POD together
• Roller conveyance system to the end of the line
• Automatic conveyors and lift table transfer the POD to the manual operations to complete the POD
KEY COMPONENTS
Automated warehousing systems increasing capacity by 30% without adding additional square footage. This is achieved by applying autonomous robotics, the use of intelligent A.I. software and data analytics. Paslin is responsible for manufacturing Automated Outbound Systems that palletize products and shrink wrap pallets for distribution. Paslin also produces floor level autonomous robotic “inbound” automated stations. These conveyor systems take incoming product at the distribution center and move material to the Automatic Inbound Systems for disbursement into the storage structure.
Outbound Specifics (186 Total Systems)
Robots 372
Palletizer Case Feeder 372
Stand Alone Pallet Inspection 186
Conveyors 372
Empty Pallet Lift 186
Super Snugger 372
Inline Pallet Lift 186
Vision System 186
Ring Wrapper Station 186
Inbound Specifics (15 Total Systems)
Reject Conveyors 134
Case Lift Conveyors 30
Half Snugger 60
Jig Boom Stations 15
Conveyor Workstations 15
Print & Apply Label Conveyors 30
At Paslin we maintain on-site capabilities that allow us to remain vertically integrated and provide quality manufacturing services to our customers.
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At Paslin we partner with our customers at the onset to develop advanced processes to increase productivity within the production plant environment.
Paslin is dedicated to providing after-installation support services focused on achieving the customer’s manufacturing objectives.
At Paslin, people are our greatest resource. That is why we pride ourselves on creating a positive work environment built on honesty, integrity, and respect.
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